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Integrated Production Technologies for Aerospace, Semiconductor, and Mold Manufacturing
DMG MORI will showcase new machining, automation, and additive manufacturing solutions during its upcoming Open House in Pfronten, highlighting integrated workflows and scalable automation for industrial applications.
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Manufacturers in aerospace, semiconductor, and die-and-mold sectors continue to look for systems that combine precision machining, automation, and digital workflows. At its Open House in Pfronten, scheduled for January 26–30 for the D-A-CH region and February 2–6, 2026, for international visitors, DMG MORI will present machining and automation technologies designed to support integrated and flexible production environments.
Why these technologies matter for modern manufacturing
Industrial users increasingly ask how to streamline machining operations, reduce variability, and integrate automation into existing production setups. The equipment and solutions to be displayed in Pfronten will address these concerns through machine tools capable of multi-process machining, scalable automation modules, and additive manufacturing options compatible with demanding sectors such as aerospace, energy, and semiconductor tooling.
Cornelius Nöß, Chief Managing Director of DMG MORI Pfronten, explains that machining technology becomes easier to implement when “technologies are conceived holistically, implemented modularly, and tailored to the requirements of especially small and medium-sized enterprises.”
New machine developments across turning, 5-axis machining, and additive manufacturing
Across 4,500 m² of exhibition space, DMG MORI plans to display more than 40 machines and over 20 automation systems. Three world premieres will form the core of the technical updates:
- CTX 450 4A for universal turning applications requiring robust connectivity and multi-setup reduction.
- DMU 65 H monoBLOCK, a second-generation horizontal 5-axis machining center engineered for process integration in applications such as aerospace components and precision tooling.
- LASERTEC 65 DED hybrid, combining directed-energy-deposition additive manufacturing with machining in one machine, relevant for repair, refurbishment, and hybrid production of medium-sized components.
In automation, the Robo2Go 3rd generation will be introduced as a mobile, flexible handling solution suitable for both new and existing installations.
Technology expertise for integrated and scalable workflows
A key question for many production engineers is how to combine 5-axis machining, turning, additive manufacturing, and automation without increasing system complexity. The showcase aims to answer this through integrated machine platforms supported by pallet handling systems, automated guided vehicles, and unified digital tools.
The exhibit will cover:
Technology expertise for integrated and scalable workflows
A key question for many production engineers is how to combine 5-axis machining, turning, additive manufacturing, and automation without increasing system complexity. The showcase aims to answer this through integrated machine platforms supported by pallet handling systems, automated guided vehicles, and unified digital tools.
The exhibit will cover:
- Flexible 5-axis machining, including mill-turn centers for 6-sided complete machining.
- Additive manufacturing platforms, including LASERTEC DED hybrid and SLM systems for aerospace brackets, turbine parts, or mold inserts requiring conformal cooling.
- Vertical multi-process grinding systems for applications needing tight surface-finish control.
- Autonomous mobile robots (AMR) moving pallets, materials, chip containers, and tools, showing how shop-floor logistics can operate independently in smart manufacturing systems.
These systems aim to meet industrial needs for continuous production, high repeatability, and reduced manual intervention.
Machine Transformation (MX) and digital process integration
DMG MORI positions Machining Transformation (MX) as the framework supporting these technologies. The concept focuses on merging multiple steps—machining, measurement, and preparation—into streamlined workflows supported by digital connectivity.
With MX, the company highlights improvements such as:
Machine Transformation (MX) and digital process integration
DMG MORI positions Machining Transformation (MX) as the framework supporting these technologies. The concept focuses on merging multiple steps—machining, measurement, and preparation—into streamlined workflows supported by digital connectivity.
With MX, the company highlights improvements such as:
- Reduced setup and cycle times through multi-process centers.
- Higher accuracy from single-clamping machining.
- Lower resource consumption through optimized toolpaths and process control.
- Seamless digital support for work preparation, NC programming, and in-process quality checks.
According to Cornelius Nöß, MX follows a holistic approach to productivity and efficiency. Its contribution to Green Transformation (GX) is also emphasized, where energy-efficient processes and reduced rework cycles support more sustainable production strategies.
Applications across industries and company sizes
The solutions planned for Pfronten target a broad range of industrial requirements:
Applications across industries and company sizes
The solutions planned for Pfronten target a broad range of industrial requirements:
- Aerospace and space: machining of structural parts, turbine components, and high-strength alloys requiring 5-axis precision and hybrid repair options.
- Semiconductor and data industries: production of heat sinks, precision frames, and mold tools where repeatability and automation are essential.
- Die & mold: integrated milling-grinding workflows, additive repair, and automated pallet handling for small-batch, high-accuracy components.
The CTX 450 4A emphasizes connectivity for networked production, while the DMU 65 H monoBLOCK demonstrates how single-setup machining supports accuracy in sectors with complex geometries. For small and medium-sized manufacturers, the modularity of Robo2Go and PH Cell solutions provides a scalable path to automation without major layout changes.
Comparison with typical market offerings
In the market for 5-axis machining centers and hybrid AM/machining systems, comparable technologies include:
Comparison with typical market offerings
In the market for 5-axis machining centers and hybrid AM/machining systems, comparable technologies include:
- Mazak Integrex series (multi-tasking machining)
- Hermle C series (5-axis machining for precision mold and aerospace components)
- Trumpf TruLaser Cell series (DED repair and additive processing)
While performance varies by model, the DMU 65 H monoBLOCK stands out in this segment for integrating horizontal 5-axis machining with a compact footprint, while the LASERTEC 65 DED hybrid offers the combination of DED and subtractive machining in a single enclosure—a hybrid approach also offered by other manufacturers like Mazak or Trumpf.
Training and workforce development
During the event, DMG MORI will open a new 4,500 m² training center dedicated to developing future machining and automation specialists. Technology seminars on Machining Transformation (MX) will accompany the demonstrations, providing deeper technical context on workflow integration.
Summary
The upcoming Open House in Pfronten will showcase how machining centers, additive platforms, and modular automation systems can form integrated manufacturing environments for aerospace, semiconductor, and mold production. By presenting new machine models, hybrid manufacturing solutions, autonomous logistics, and digital workflows, DMG MORI aims to address a key industry question: how to build flexible, scalable, and connected production systems that support both large manufacturers and SMEs.
Training and workforce development
During the event, DMG MORI will open a new 4,500 m² training center dedicated to developing future machining and automation specialists. Technology seminars on Machining Transformation (MX) will accompany the demonstrations, providing deeper technical context on workflow integration.
Summary
The upcoming Open House in Pfronten will showcase how machining centers, additive platforms, and modular automation systems can form integrated manufacturing environments for aerospace, semiconductor, and mold production. By presenting new machine models, hybrid manufacturing solutions, autonomous logistics, and digital workflows, DMG MORI aims to address a key industry question: how to build flexible, scalable, and connected production systems that support both large manufacturers and SMEs.
